Boeing worker recovering after wing flap accident

SEATTLE — For more than a week, Stan Sprague’s family kept vigil. Someone was at his hospital bedside nearly 24 hours a day.

The work of taking each breath had been taken over by a machine. He was heavily sedated, so he didn’t move, and there was no sign he knew they were there.

“He was in bad shape,” said Adel Dressel, Sprague’s mother-in-law. “We thought we were going to lose him.”

After a week of being treated in the intensive care unit of Seattle’s Harborview Medical Center, on Monday he opened his eyes for the first time.

Later that day, a nurse asked if he recognized the woman standing nearby, his wife, Nicole Sprague. He nodded his head.

Early the next day, when she walked into the room, he mouthed the words to her around his breathing tube: “I love you.”

“He’s been trying to ask what’s going on? What happened?” she said.

It’s a question she and other family members have been asking since the evening of March 19. The 35-year-old Boeing mechanic, who had worked at the company for about a year, was injured at Paine Field when he was caught in the wing flap of a 747. No bones were broken, but his lungs were severely damaged, triggering cardiac arrest.

“His lungs were in really bad shape for the first couple days after this happened,” said Dr. Andrew Luks, who specializes in pulmonary and critical care medicine at the hospital.

“The lungs were injured to the point where he can’t get enough oxygen into the bloodstream on his own and needs the help of the ventilator to do that,” Luks said.

Doctors also were initially concerned that he may have suffered brain damage. All his family could do was watch and wait for some sign from Stan.

“When he first came in, he wasn’t responding to commands or giving thumbs up in response to questions,” Luks said.

That began to change early last week. One day he used one of his hands to point to letters written on a white board to indicate he was hungry.

Next, he began to signal he didn’t merely comprehend what was said to him, he was spiking it with some of his teasing humor.

Perhaps no one has been a more frequent target of that humor than Dressel, his mother-in-law.

“Stan is a character,” she said. “He likes to tweak people a little bit.”

Sprague grew up in Oklahoma. “He’s a cowboy,” she said. “He used to ride bulls.”

He’s also a staunch Republican. Dressel, who lives in the Boston area, describes herself as a “liberal old Democrat.

“I have very strong opinions about certain things,” she said. “Every once in a while he likes to ‘tweak’ me. At the beginning, it would get a little heated. But it’s very good natured now.”

So one day last week as family members were leaving his bedside, Stan signaled that he would like to kiss them goodbye.

“Can I give you a kiss?” Dressel asked. Stan shook his head no.

“You don’t want to kiss your mother-in-law, do you?” she responded.

“He had a big old grin on his face,” she said. They kissed.

There were other signs. Sprague is an avid NASCAR fan. Luks, his physician, began questioning him about race-car drivers, both his favorite — Kevin Harvick — and those he wouldn’t give a Facebook “like” to if he could.

“I brought up the issue of NASCAR and you could see his eyebrows go up,” Luks said.

For an intensive care patient, “that’s a pretty high level of interaction.”

Doctors are increasingly confident that Sprague shouldn’t have any long-lasting neurological issues.

Sprague is the second Boeing employee to be seriously injured this year.

On Feb. 3, Josh Divers, 30, was walking beside a 787 being towed at Paine Field when he fell. The airplane’s wheels rolled over his feet, eventually resulting in a double amputation of his legs below the knees.

Divers was released from Harborview on Wednesday, and faces a long rehabilitation while he learns to walk on two prosthetic legs. Before he left the hospital, Divers stopped by to see the family.

“These were two really bad accidents at Boeing within a short period of time,” Dressel said. “I want some answers. We want some answers — my daughter, Stan’s father, the guys at Boeing. It could have happened to any of them.”

Safety reviews by the state Department of Labor and Industries are still under way on both accidents, as are reviews of the accident by Boeing and machinist union representatives.

The state agency has conducted about 20 safety inspections at Boeing in the past four years, including checks related to contractors working at the plant, said Elaine Fischer, Labor and Industries spokeswoman.

The last safety inspection occurred in December 2010 after a worker fell on stairs and was hospitalized, she said. No violations were found in that inspection.

On Wednesday, doctors were confident enough of Sprague’s progress that they unhooked him from the ventilator, a test of how long he could manage breathing on his own.

Severely injured patients often have to switch back and forth, using the machine and periodically breathing on their own.

When temporarily cut loose from the ventilator, Sprague didn’t waste any time using his new-found freedom, greeting his wife with: “Hey beautiful, I love you!”

Sprague managed to breathe machine-free for about 12 hours.

“We had a little celebration,” Dressel said, with Nicole Sprague, Brandy, the couple’s 15-year-old daughter, and Dennis Sprague, Stan’s father, driving from the family home in Lake Stevens to Everett for dinner.

Nicole Sprague said she recognizes signs of her husband’s growing impatience with his restrictions. On Thursday, he moved his arms and legs, mimicking a running motion, when he sat in a chair for the first time.

It was as if he were saying, “I’m getting ready to make a run for it,” she said.

Breathing entirely on his own is a critical medical hurdle Sprague must achieve before he can be transferred from the intensive care unit — and a big step on the road to recovery.

Doctors expect his lungs to heal, Luks said. He just needs more time.

“He’s at that stage where there are not a lot of things we need to do,” Luks said. “We need to let his body recover. How long that will take is hard to say. But he’s going to get there.”

Sharon Salyer: 425-339-3486 or salyer@heraldnet.com

To send a note

Notes can be sent to either Stan Sprague or his family through the Harborview Medical Center website at http://bit.ly/4AL0HB

The Sprague family also has established a blog for updates on his condition at www.caringbridge.org/visit/stansprague/journal

Talk to us

> Give us your news tips.

> Send us a letter to the editor.

> More Herald contact information.

More in Local News

Ariel Garcia, 4, was last seen Wednesday morning in an apartment in the 4800 block of Vesper Dr. (Photo provided by Everett Police)
How to donate to the family of Ariel Garcia

Everett police believe the boy’s mother, Janet Garcia, stabbed him repeatedly and left his body in Pierce County.

A ribbon is cut during the Orange Line kick off event at the Lynnwood Transit Center on Saturday, March 30, 2024 in Lynnwood, Washington. (Annie Barker / The Herald)
‘A huge year for transit’: Swift Orange Line begins in Lynnwood

Elected officials, community members celebrate Snohomish County’s newest bus rapid transit line.

Bethany Teed, a certified peer counselor with Sunrise Services and experienced hairstylist, cuts the hair of Eli LeFevre during a resource fair at the Carnegie Resource Center on Wednesday, March 6, 2024, in downtown Everett, Washington. (Ryan Berry / The Herald)
Carnegie center is a one-stop shop for housing, work, health — and hope

The resource center in downtown Everett connects people to more than 50 social service programs.

Everett mall renderings from Brixton Capital. (Photo provided by the City of Everett)
Topgolf at the Everett Mall? Mayor’s hint still unconfirmed

After Cassie Franklin’s annual address, rumors circled about what “top” entertainment tenant could be landing at Everett Mall.

Snohomish City Hall on Friday, April 12, 2024 in Snohomish, Washington. (Olivia Vanni / The Herald)
Snohomish may sell off old City Hall, water treatment plant, more

That’s because, as soon as 2027, Snohomish City Hall and the police and public works departments could move to a brand-new campus.

Lewis the cat weaves his way through a row of participants during Kitten Yoga at the Everett Animal Shelter on Saturday, April 13, 2024, in Everett, Washington. (Ryan Berry / The Herald)
Downward cat? At kitten yoga in Everett, it’s all paw-sitive vibes

It wasn’t a stretch for furry felines to distract participants. Some cats left with new families — including a reporter.

FILE - In this Friday, March 31, 2017, file photo, Boeing employees walk the new Boeing 787-10 Dreamliner down towards the delivery ramp area at the company's facility in South Carolina after conducting its first test flight at Charleston International Airport in North Charleston, S.C. Federal safety officials aren't ready to give back authority for approving new planes to Boeing when it comes to the large 787 jet, which Boeing calls the Dreamliner, Tuesday, Feb. 15, 2022. The plane has been plagued by production flaws for more than a year.(AP Photo/Mic Smith, File)
Boeing pushes back on Everett whistleblower’s allegations

Two Boeing engineering executives on Monday described in detail how panels are fitted together, particularly on the 787 Dreamliner.

Ferry workers wait for cars to start loading onto the M/V Kitsap on Friday, Dec. 1, 2023 in Mukilteo, Washington. (Olivia Vanni / The Herald)
Struggling state ferry system finds its way into WA governor’s race

Bob Ferguson backs new diesel ferries if it means getting boats sooner. Dave Reichert said he took the idea from Republicans.

Traffic camera footage shows a crash on northbound I-5 near Arlington that closed all lanes of the highway Monday afternoon. (Washington State Department of Transportation)
Woman dies almost 2 weeks after wrong-way I-5 crash near Arlington

On April 1, Jason Lee was driving south on northbound I-5 near the Stillaguamish River bridge when he crashed into a car. Sharon Heeringa later died.

Owner Fatou Dibba prepares food at the African Heritage Restaurant on Saturday, April 6, 2024 in Everett, Washington. (Annie Barker / The Herald)
Oxtail stew and fufu: Heritage African Restaurant in Everett dishes it up

“Most of the people who walk in through the door don’t know our food,” said Fatou Dibba, co-owner of the new restaurant at Hewitt and Broadway.

A pig and her piglets munch on some leftover food from the Darrington School District’s cafeteria at the Guerzan homestead on Friday, March 15, 2024, in Darrington, Washington. Eileen Guerzan, a special education teacher with the district, frequently brings home food scraps from the cafeteria to feed to her pigs, chickens and goats. (Ryan Berry / The Herald)
‘A slopportunity’: Darrington school calls in pigs to reduce food waste

Washingtonians waste over 1 million tons of food every year. Darrington found a win-win way to divert scraps from landfills.

Foamy brown water, emanating a smell similar to sewage, runs along the property line of Lisa Jansson’s home after spilling off from the DTG Enterprises property on Tuesday, March 5, 2024, in Snohomish, Washington. Jansson said the water in the small stream had been flowing clean and clear only a few weeks earlier. (Ryan Berry / The Herald)
Neighbors of Maltby recycling facility assert polluted runoff, noise

For years, the DTG facility has operated without proper permits. Residents feel a heavy burden as “watchdogs” holding the company accountable.

Support local journalism

If you value local news, make a gift now to support the trusted journalism you get in The Daily Herald. Donations processed in this system are not tax deductible.