‘Beer-powered beer’ at Alaska brewery

JUNEAU, Alaska — The Alaskan Brewing Co. is going green, but instead of looking to solar and wind energy, it has turned to a very familiar source: beer.

The Juneau-based beer maker has installed a unique boiler system in order to cut its fuel costs. It purchased a $1.8 million furnace that burns the company’s spent grain — the waste accumulated from the brewing process — into steam which powers the majority of the brewery’s operations.

Company officials now joke they are now serving “beer-powered beer.”

What to do with spent grain was seemingly solved decades ago by breweries operating in the Lower 48. Most send the used grain, a good source of protein, to nearby farms and ranches to be used as animal feed.

But there are only 37 farms in southeast Alaska and 680 in the entire state as of 2011, and the problem of what to do with the excess spent grain — made up of the residual malt and barley — became more problematic after the brewery expanded in 1995.

The Alaskan Brewing Co. had to resort to shipping its spent grain to buyers in the Lower 48. Shipping costs for Juneau businesses are especially high because there are no roads leading in or out of the city; everything has to be flown or shipped in. However, the grain is a relatively wet byproduct of the brewing process, so it needs to be dried before it is shipped — another heat intensive and expensive process.

“We had to be a little more innovative just so that we could do what we love to do, but do it where we’re located,” Alaskan Brewing co-founder Geoff Larson said.

But the company was barely turning a profit by selling its spent grain. Alaskan Brewery gets $60 for every ton of it sent to farms in the Lower 48, but it costs them $30 to ship each ton.

So four years ago, officials at the Alaskan Brewing Co. started looking at whether it could use spent grain as an in-house, renewable energy source and reduce costs at the same time.

While breweries around the world use spent grain as a co-fuel in energy recovery systems, “nobody was burning spent grain as a sole fuel source for an energy recovery system, for a steam boiler,” says Brandon Smith, the company’s brewing operations and engineering manager.

It contracted with a North Dakota company to build the special boiler system after the project was awarded nearly $500,000 in a grant from the federal Rural Energy for America Program.

The craft brewery is expecting big savings once the system is fully operational in about a month’s time. Smith estimates that the spent grain steam boiler will offset the company’s yearly energy costs by 70 percent, which amounts to about $450,000 a year.

Alaskan Brewing Co. makes about 150,000 barrels of beer a year. The beer is distributed in 14 states after recent entries into the Texas, Wisconsin and Minnesota markets. It brews several varieties of beer, but is best-known for its Alaskan Amber, an alt-style beer. The company is also known for its distinctive beer labels, including featuring a polar bear on its Alaskan White Belgian-style ale.

When asked which beer’s spent grain burns the best Smith joked “we’re still trying to figure that out. We have our suspicions.”

More in Herald Business Journal

Peoples, HomeStreet banks bump lowest salaries after tax cut

The banks with Snohomish County branches will raise minimum salaries for employees to $15 an hour.

Exotic animals find compassionate care in Bothell (video)

At the Center for Bird and Exotic Animal Medicine, vets treat snakes, hedgehogs and even kangaroos.

Don’t take economic forecasts to the bank — or the casino

Air travel delays could spur a rebirth of passenger rail service.

Amanda Strong (left) tries on an Angel of the Winds Arena hat as she and Courtney Brown hand out gift bags after the renaming ceremony Dec. 13 in Everett. The new name replaces the Xfinity name. (Andy Bronson / Her file)
Angel of the Winds to break ground on $60M casino expansion

“We think we’re on the cusp of becoming a major resort.”

In this Dec. 20, 2017, photo, a clerk reaches to a shelf to pick an item for a customer order at the Amazon Prime warehouse, in New York. (AP Photo/Mark Lennihan, File)
Amazon’s potential HQ2 sites leaves many cities disappointed

And yet, some municipal leaders are looking at the bright side of being rejected.

How do you retrieve an errant Boeing 737 from a muddy slope?

Turkish authorities used cranes to lift a plane that skidded off a runway.

Emirates orders 20 more Airbus A380 jumbos, saving program

The Dubai carrier also has options to buy 16 more. The program seems safe until 2029.

U.S. government proposes new rules for hog slaughter

The plan lets plant workers be in charge of removing unfit hogs, instead of government inspectors.

House passes bill aimed at lowering gender wage gap

The bill would hinder employers from retaliating against female workers who ask about others’ pay.

Most Read