In this Dec. 11, 2019 photo, a Boeing 737 Max airplane being built for Norwegian Air International turns as it taxis for take off for a test flight at Renton Municipal Airport in Renton. (AP Photo/Ted S. Warren, File)

In this Dec. 11, 2019 photo, a Boeing 737 Max airplane being built for Norwegian Air International turns as it taxis for take off for a test flight at Renton Municipal Airport in Renton. (AP Photo/Ted S. Warren, File)

Boeing’s checklist of 737 Max fixes grows with wiring issue

Electrical wires were found too close together, raising the potential for pilots to lose control.

By David Koenig / Associated Press

DALLAS — The list of items Boeing could be forced to fix before federal safety officials let the grounded 737 Max airliner fly again has grown to include a problem with electrical wiring used for the plane’s controls.

Separately on Monday, the financial damage to Boeing from the airplane crisis came into sharper focus as American Airlines said it has reached agreement over compensation from the plane maker for thousands of flights it canceled because its Max jets were grounded most of the year.

American did not say how much it will receive but said it will give $30 million to employees as profit-sharing. American estimated in October that the Max grounding would cost it $540 million in pretax income for all of 2019.

Aeromexico said it too settled with Boeing but declined to release details. The airline has six Max jets.

ADVERTISEMENT
0 seconds of 0 secondsVolume 0%
Press shift question mark to access a list of keyboard shortcuts
00:00
00:00
00:00
 

The wiring issue came to light after the Federal Aviation Administration asked Boeing to audit key systems on the Max after two crashes in which new software and faulty sensors were implicated. During that review of changes Boeing is making to the plane, Boeing discovered that bundles of electrical wiring were too close together and — at least in theory — raised the potential for a short circuit that could cause pilots to lose control of the plane.

“We identified this wiring-bundle issue … and we are working with the FAA to perform the appropriate analysis,” said Boeing spokesman Gordon Johndroe.

The company said, however, it is too soon to know whether it will need to make any design changes, such as moving the wiring bundles farther apart. Boeing says it believes that other safeguards, including circuit breakers and insulation around the wiring, could be sufficient to prevent a short-circuit from leading to another crash.

The discovery of the wiring issue was first reported by The New York Times.

Boeing built and delivered nearly 400 Max jets to airlines before the plane was grounded in March after two crashes that killed 346 people. Since then, another 400 or so Max jets have rolled off the assembly line, although they can’t be sent to airlines.

Boeing engineers have finished changes to a key software system called MCAS that was activated by faulty sensors in each crash, firmly pushing the noses of the planes down, a condition called runaway stabilizer.

The recent review of changes to the Max raised the question whether a wiring short circuit could also cause a runaway stabilizer.

Boeing has been working for more than a year to fix MCAS, which was designed partly to prevent the plane from aerodynamic stalls that could cause it to fall from the sky. Boeing is making the system less powerful and linking it to two sensors instead of one for extra protection against the kind of sensor failures that occurred before the crashes in Indonesia and Ethiopia.

Separately, in June FAA test pilots were able to cause a failure of flight computers on the Max during a simulator test.

It is unclear when the Max will be cleared to fly. On Monday, FAA spokesman Lynn Lunsford repeated the agency’s position that it has no timetable for reviewing the plane. He said the FAA and Boeing are analyzing findings from the recent review of Boeing’s changes to the plane, and “the agency will ensure that all safety related issues identified during this process are addressed before the aircraft is approved for return to passenger service.”

The FAA has not yet decided whether to require that Max pilots train on flight simulators before carrying passengers. That would cause another long delay in the plane’s return. For one thing, there are only a handful of Max simulators, while Southwest has nearly 10,000 pilots who fly the Max and other versions of the 737; American has 4,200.

Southwest Airlines, which has 34 Max planes, the most of any carrier, announced last month that it reached a deal on partial compensation from Boeing and will share $125 million of the undisclosed amount with employees. United Airlines has not announced a settlement.

Before the grounding, the Max was Boeing’s best-selling plane, with nearly 5,000 unfilled orders. However, Boeing will stop production temporarily in mid-January, affecting about 3,000 employees in the Seattle area. On Monday, the company began notifying them whether they will move or change jobs. Boeing promises to avoid layoffs or furloughs. Some will be redeployed to Everett.

The crisis cost former Boeing CEO Dennis Muilenburg his job. He was ousted last month and will be replaced next week by David Calhoun, a private-equity executive who once ran General Electric’s jet-engine business and has served on Boeing’s board since 2009, most recently as chairman.

Talk to us

> Give us your news tips.

> Send us a letter to the editor.

> More Herald contact information.

More in Business

FILE — Jet fuselages at Boeing’s fabrication site in Everett, Wash., Sept. 28, 2022. Some recently manufactured Boeing and Airbus jets have components made from titanium that was sold using fake documentation verifying the material’s authenticity, according to a supplier for the plane makers. (Jovelle Tamayo/The New York Times)
Boeing adding new space in Everett despite worker reduction

Boeing is expanding the amount of space it occupies in… Continue reading

Paul Roberts makes a speech after winning the Chair’s Legacy Award on Tuesday, April 22, 2025 in Tulalip, Washington. (Olivia Vanni / The Herald)
Paul Roberts: An advocate for environmental causes

Roberts is the winner of the newly established Chair’s Legacy Award from Economic Alliance Snohomish County.

Laaysa Chintamani speaks after winning on Tuesday, April 22, 2025 in Tulalip, Washington. (Olivia Vanni / The Herald)
Laasya Chintamani: ‘I always loved science and wanted to help people’

Chintamani is the recipient of the Washington STEM Rising Star Award.

Dave Somers makes a speech after winning the Henry M. Jackson Award on Tuesday, April 22, 2025 in Tulalip, Washington. (Olivia Vanni / The Herald)
County Executive Dave Somers: ‘It’s working together’

Somers is the recipient of the Henry M. Jackson Award from Economic Alliance Snohomish County.

Mel Sheldon makes a speech after winning the Elson S. Floyd Award on Tuesday, April 22, 2025 in Tulalip, Washington. (Olivia Vanni / The Herald)
Mel Sheldon: Coming up big for the Tulalip Tribes

Mel Sheldon is the winner of the Elson S. Floyd Award from Economic Alliance Snohomish County

Craig Skotdal makes a speech after winning on Tuesday, April 22, 2025 in Tulalip, Washington. (Olivia Vanni / The Herald)
Craig Skotdal: Helping to breathe life into downtown Everett

Skotdal is the recipient of the John M. Fluke Sr. award from Economic Alliance Snohomish County

Helion's 6th fusion prototype, Trenta, on display on Tuesday, July 9, 2024 in Everett, Washington. (Olivia Vanni / The Herald)
Helion celebrates smoother path to fusion energy site approval

Helion CEO applauds legislation signed by Gov. Bob Ferguson expected to streamline site selection process.

The Coastal Community Bank branch in Woodinville. (Contributed photo)
Top banks serving Snohomish County with excellence

A closer look at three financial institutions known for trust, service, and stability.

Image from Erickson Furniture website
From couch to coffee table — Local favorites await

Style your space with the county’s top picks for furniture and flair.

2025 Emerging Leader winner Samantha Love becomes emotional after receiving her award on Tuesday, April 8, 2025 in Everett, Washington. (Olivia Vanni / The Herald)
Samantha Love named 2025 Emerging Leader for Snohomish County

It was the 10th year that The Herald Business Journal highlights the best and brightest of Snohomish County.

2025 Emerging Leader Tracy Nguyen (Olivia Vanni / The Herald)
Tracy Nguyen: Giving back in her professional and personal life

The marketing director for Mountain Pacific Bank is the chair for “Girls on the Run.”

Support local journalism

If you value local news, make a gift now to support the trusted journalism you get in The Daily Herald. Donations processed in this system are not tax deductible.