Carpenters from Switzerland build the first modular home made from cross-laminated timber inside a warehouse on Marine View Drive in Everett. (Andy Bronson / The Herald)

Carpenters from Switzerland build the first modular home made from cross-laminated timber inside a warehouse on Marine View Drive in Everett. (Andy Bronson / The Herald)

Affordable housing’s future? Innovative home built in Everett

Swiss and American carpenters built the nation’s first “modular home” made of cross-laminated timber.

EVERETT — The echo of the hammer was deafening on Wednesday.

A carpenter swung it as hard as he could atop the roof of a new home, each bang reverberating throughout a warehouse on the Everett waterfront.

He teamed up last week with a handful of American and Swiss carpenters to build the nation’s first “modular home” made of cross-laminated timber, a material heralded as the future of environmentally sustainable construction.

The scene was a sign of what’s to come at the Darrington Wood Innovation Center, a $55 million, 94-acre campus that will house advanced wood manufacturers and promote education and conservation. The center is expected to create more than 150 family-wage jobs. It should break ground next year, according to Forterra, the Seattle nonprofit that has partnered with the city of Darrington and Snohomish County to develop the project.

The innovation center is part of Forterra’s “Forest to Home” initiative, an effort to create more affordable housing using local workers and local timber.

Modular homes are made of small, pre-fabricated units that snap together like Legos. The units can be configured to make a quaint two-story house in the countryside, or a large multi-family complex in the city.

“Think about it as a high-quality version of IKEA furniture,” said Michelle Connor, CEO and president of Forterra.

Specifically, she said, modular homes can be one way to address housing for families. Building two-bedroom homes can be expensive, she said, so often families are left out of the equation in affordable housing projects.

A view of a cross-laminated timber modular home under construction inside a warehouse on Marine View Drive in Everett. (Andy Bronson / The Herald)

A view of a cross-laminated timber modular home under construction inside a warehouse on Marine View Drive in Everett. (Andy Bronson / The Herald)

Tobias Levey, vice president of transactions for Forterra, said modular homes can save on costs through less labor, fewer middlemen and competitively priced materials.

Once the wood innovation center is up and running, Levey said, workers can then make modular homes at scale, effectively lowering the price. At that point, he expects the modular homes to be significantly cheaper than many affordable homes built today.

Moreover, Levey said, timber will be sourced locally. He emphasized that Forterra will not rely on clear-cut timber.

Cross-laminated timber is a type of mass timber. Sometimes called “super plywood,” it’s a strong, low-carbon alternative to concrete and steel built by sandwiching multiple solid wood panels together.

“It’s an engineered product that has a high degree of consistency and precision,” Connor said.

Calling it “a chance to tie our communities together,” she said mass timber makes sense in Washington, a state known for building planes and ships, as well as its rich natural resources.

Connor noted other parts of the world, like Canada and Europe, have been using the material for years, but so far the United States has been a late adopter.

Strides are being made.

Washington was recently the first state in the country to adopt code standards for buildings up to 18 stories. There aren’t any wooden skyscrapers in Washington yet, but they exist elsewhere.

Connor said one of Forterra’s goals is to address any barriers that might prevent a broader adoption of mass timber.

Foretrra’s Jenae Poe (left) and Cheri Marusa look over panels for a modular home made from cross-laminated timber inside a warehouse on Marine View Drive in Everett. (Andy Bronson / The Herald)

Foretrra’s Jenae Poe (left) and Cheri Marusa look over panels for a modular home made from cross-laminated timber inside a warehouse on Marine View Drive in Everett. (Andy Bronson / The Herald)

The modules being built last week at the Everett warehouse will be used as demonstrations. They’ll travel around so communities can see for themselves what the buzz is all about.

“I think we can expect to see a rapid uptick of this product as it comes into the market,” Connor said.

The Darrington Wood Innovation Center is the result of years of planning.

Darrington Mayor Dan Rankin has said that he dreamt about the center in the aftermath of the devastating 2014 Oso mudslide. He hopes the center will bring economic stability to the rural town amid a decline in the local timber industry.

“I want to see a job base that allows people to live, work and play right here at home where they don’t feel like they have to commute out of the valley to have successful and meaningful work,” Rankin previously told The Daily Herald.

Soon, his dreams may become reality.

Zachariah Bryan: 425-339-3431; zbryan@heraldnet.com. Twitter: @zachariahtb.

Talk to us

> Give us your news tips.

> Send us a letter to the editor.

> More Herald contact information.

More in Local News

Traffic moves around parts of the roundabout at the new I-5/SR529 interchange on Tuesday, July 22, 2025 in Marysville, Washington. (Olivia Vanni / The Herald)
WSDOT delays opening of Marysville interchange, ramps

Supply chain issues caused the agency to push back opening date. The full interchange and off ramps are expected to open in October.

Stanwood pauses Flock cameras amid public records lawsuits

A public records request for Flock camera footage has raised questions about what data is exempt under state law.

A Link train passes over a parking lot south of the Lynnwood City Center Station on Monday, Aug. 12, 2024 in Lynnwood, Washington. (Olivia Vanni / The Herald)
Construction to close parking spots at Lynnwood Link station

Fifty-seven parking spots out of the nearly 1,700 on-site will be closed for about two months.

Provided photo 
Michael Olson during his interview with the Stanwood-Camano School District Board of Directors on Sept. 2.
Stanwood-Camano school board fills vacancy left by controversial member

Michael Olson hopes to help bring stability after Betsy Foster resigned in June.

Traffic moves along Bowdoin Way past Yost Park on Monday, Aug. 25, 2025 in Edmonds, Washington. (Olivia Vanni / The Herald)
A new online tool could aid in local planning to increase tree coverage

The map, created by Washington Department of Natural Resources and conservation nonprofit American Forests, illustrates tree canopy disparities across the state.

Logo for news use featuring Snohomish County, Washington. 220118
Snohomish PUD preps for more state home electrification funding

The district’s home electrification rebate program distributed over 14,000 appliances last year with Climate Commitment funds.

Logo for news use featuring the municipality of Everett in Snohomish County, Washington. 220118
One person dead in single-vehicle crash on Wednesday in Everett

One man died in a single-vehicle crash early Wednesday morning… Continue reading

Students walk outside of Everett High School on Wednesday, Sept. 17, 2025 in Everett, Washington. (Olivia Vanni / The Herald)
SnoCo students perform well on metrics, state data shows

At many school districts across the county, more students are meeting or exceeding grade-level standards compared to the state average.

People get a tour of a new side channel built in Osprey Park on Thursday, Sept. 18, 2025 in Sultan, Washington. (Olivia Vanni / The Herald)
Snohomish PUD cuts ribbon on new Sultan River side channel

The channel created 1,900 linear feet of stream habitat, aimed to provide juvenile salmon with habitat to rest and grow.

Logo for news use featuring the municipality of Everett in Snohomish County, Washington. 220118
Auditor dismisses challenge against former Everett candidate’s registration

The finding doesn’t affect a judge’s ruling blocking Niko Battle from appearing on the November ballot.

The Seattle Children’s North Clinic at 1815 13th St. in Everett, near Providence Regional Medical Center Everett in 2018. (Seattle Children’s)
Seattle Children’s layoffs include Everett employees amid federal cuts

The company will lay off 154 employees this fall across five locations. It’s unclear how many positions in Everett will be eliminated.

Everett NewsGuild members cheer as a passing car honks in support of their strike on Monday, June 24, 2024 in Everett, Washington. (Olivia Vanni / The Herald)
Unionized Herald staff ratify first contract with company

The ratification brings an end to two years of negotations between the newspaper and the union.

Support local journalism

If you value local news, make a gift now to support the trusted journalism you get in The Daily Herald. Donations processed in this system are not tax deductible.