Fed’s safety alert stems from 2010 Anacortes refinery blast

Associated Press

ANACORTES — Federal investigators have issued new safety recommendations aimed at preventing accidents similar to the 2010 explosion that killed seven workers at the Tesoro refinery in Anacortes.

The U.S. Chemical Safety Board released the safety alert Thursday after concluding that new industry guidelines weren’t strong enough to prevent future accidents.

The board investigation into the refinery blast, one of the worst industrial disasters in Washington state, found that a device called a heat exchanger cracked and weakened over time, even though safety measures aligned with industry standards, The Skagit Valley Herald reported.

The agency found the heat exchanger weakened because of what is called high temperature hydrogen attack, and it issued safety recommendations to the industry.

The American Petroleum Institute, which sets industry standards for preventing incidents such as the one at Tesoro, released new guidelines in February in response to the board investigation, but the board in July found that there were too many deficiencies.

“In the absence of industry guidance that incorporates findings from the Tesoro Anacortes failure, the (board) is issuing a safety alert to provide additional direction for industry,” the board’s chairwoman, Vanessa Allen Sutherland, said in a statement Thursday.

Tesoro said in a statement Friday that it would “continue to review and evaluate the recommendations and guidance” in order to have high safety standards.

Five men and two women died in the April 2, 2010, blast.

Washington state regulators in 2010 fined the company nearly $2.4 million for 39 willful violations and five serious violations of safety and health regulations. The Department of Labor and Industries said its investigation determined the incident was preventable. It says Tesoro did not properly inspect or test equipment at the refinery.

In January 2011, Tesoro appealed to a state insurance board. Tesoro has disputed the state’s characterization of its safety procedures and inspections, and contends the conclusions of the state’s investigation are mistaken.

Over the years, numerous legal motions have delayed hearings in the case, which concluded last month. The administrative law judge presiding over the case earlier dismissed many violations against Tesoro but that decision hasn’t been finalized yet.

The judge’s decision is expected in September. His ruling will be reviewed by the Board of Industrial Insurance Appeals, which will issue a final order.

Talk to us

> Give us your news tips.

> Send us a letter to the editor.

> More Herald contact information.

More in Local News

Everett Historic Theater owner Curtis Shriner inside the theater on Tuesday, May 13, 2025 in Everett, Washington. (Olivia Vanni / The Herald)
Historic Everett Theatre sale on horizon, future uncertain

With expected new ownership, events for July and August will be canceled. The schedule for the fall and beyond is unclear.

Contributed photo from Snohomish County Public Works
Snohomish County Public Works contractor crews have begun their summer 2016 paving work on 13 miles of roadway, primarily in the Monroe and Stanwood areas. This photo is an example of paving work from a previous summer. A new layer of asphalt is put down over the old.
Snohomish County plans to resurface about 76 miles of roads this summer

EVERETT – As part of its annual road maintenance and preservation program,… Continue reading

City of Everett Engineer Tom Hood, left, and City of Everett Engineer and Project Manager Dan Enrico, right, talks about the current Edgewater Bridge demolition on Friday, May 9, 2025 in Everett, Washington. (Olivia Vanni / The Herald)
How do you get rid of a bridge? Everett engineers can explain.

Workers began dismantling the old Edgewater Bridge on May 2. The process could take one to two months, city engineers said.

Smoke from the Bolt Creek fire silhouettes a mountain ridge and trees just outside of Index on Sept. 12, 2022. (Olivia Vanni / The Herald)
County will host two wildfire-preparedness meetings in May

Meetings will allow community members to learn wildfire mitigation strategies and connect with a variety of local and state agencies.

Helion's 6th fusion prototype, Trenta, on display on Tuesday, July 9, 2024 in Everett, Washington. (Olivia Vanni / The Herald)
Helion celebrates smoother path to fusion energy site approval

Helion CEO applauds legislation signed by Gov. Bob Ferguson expected to streamline site selection process.

Vehicles travel along Mukilteo Speedway on Sunday, April 21, 2024, in Mukilteo, Washington. (Ryan Berry / The Herald)
Mukilteo cameras go live to curb speeding on Speedway

Starting Friday, an automated traffic camera system will cover four blocks of Mukilteo Speedway. A 30-day warning period is in place.

Carli Brockman lets her daughter Carli, 2, help push her ballot into the ballot drop box on the Snohomish County Campus on Tuesday, Nov. 5, 2024 in Everett, Washington. (Olivia Vanni / The Herald)
Here’s who filed for the primary election in Snohomish County

Positions with three or more candidates will go to voters Aug. 5 to determine final contenders for the Nov. 4 general election.

Washington State Trooper Chris Gadd is transported inside prior to a memorial service in his honor Tuesday, March 12, 2024, at Angel of the Winds Arena in Everett, Washington. (Ryan Berry / The Herald)
Jury selection begins in Everett trial of driver accused in trooper’s death

Jurors questioned on bias, media exposure in the case involving fallen Washington State Patrol trooper Chris Gadd.

Everett
Five arrested in connection with Everett toddler’s 2024 overdose death

More than a year after 13-month-old died, Everett police make arrests in overdose case.

Marysville School Board President Connor Krebbs speaks during a school board meeting before voting on school closures in the district on Wednesday, Jan. 22, 2025 in Marysville, Washington. (Olivia Vanni / The Herald)
Marysville school board president to resign

Connor Krebbs served on the board for nearly four years. He is set to be hired as a staff member at the district.

Snohomish County deputy prosecutor Robert Grant gestures during closing arguments in the retrial of Encarnacion Salas on Sept. 16, 2019, in Everett.
Lynnwood appoints first municipal court commissioner

The City Council approved the new position last year to address the court’s rising caseload.

A heavily damaged Washington State Patrol vehicle is hauled away after a crash killed a trooper on southbound I-5 early Saturday, March 2, 2024, in Marysville, Washington. (Ryan Berry / The Herald)
Trial to begin in case of driver charged in trooper’s death

Defense motion over sanctuary law violation rejected ahead of jury selection.

Support local journalism

If you value local news, make a gift now to support the trusted journalism you get in The Daily Herald. Donations processed in this system are not tax deductible.